2020 Pipe Diameter 3PE Anti-Corrosion Steel Pipe Production Line

• Customization: Available
• Control System: Semi-Automatic Control
• Material: Steel
• Model NO.: DN2020
• DN2020: DN20203PE Anticorrosive Steel Pipe Production Line
• Type: Electrostatic Spraying Equipment
• Application: Hardware Spraying Equipment
• Certification: ISO
• Method Type: Automatic
• Condition: New
• After-Sales Service: Ensure Equipment Debugging and Normal Operation
• Warranty: a Year
• Transport Package: Port Transport
• Specification: 219 pipe diameter 3PE coating equipment
• Trademark: Haochen Technology
• Origin: Qingxian, Cangzhou City, Hebei Province
• HS Code: 73041990
• Production Capacity: 30
• Package Size: 100.00cm * 200.00cm * 500.00cm
• Package Gross Weight: 3045.000kg

Product Description

What exactly is 3PE?
An Overview of 3PE
Concise Explanation
The 3PE (Three-Layer Polyethylene) is a sophisticated method for external corrosion protection of steel pipes, adhering to the esteemed German standard DIN 30670-1991 'Polyethylene Coating of Steel Pipes and Fittings' and China's SY/T 0413 'Technical Standard for Polyethylene Anticorrosive Coating of Buried Steel Pipes.' As per the SY/T 0413 guidelines, steel pipes can be shielded with either a two-layer or a more robust three-layer anticorrosive structure. The two-layer structure comprises an adhesive as the base and polyethylene as the outer shell, commonly known as 2PE. Meanwhile, the 3PE structure boasts an epoxy powder foundation, adhesive in the middle, and polyethylene as the outermost barrier, offering superior protection. The specific thicknesses of these protective layers are meticulously detailed in Table 1.
Detailed Specifications Table: Table 1

Innovative Anti-Corrosion Coating Processes:
1. Begin with meticulous pre-treatment: Clean the steel pipe's surface of grease, dirt, and other residues, then subject it to preheating at a precise temperature range of 400°C to 600°C. This step ensures the surface meets the stringent Sa2½ standard as per 'Rust Grade and Rust Removal Grade of Steel Surface Before Coating' guidelines. Achieve an anchor grain depth between 50µm to 75µm by removing welding slag and burrs.
2. Following pre-treatment, thoroughly clean any remaining dust and abrasive particles. It is crucial to ensure the steel pipe's surface remains free of moisture, rust, or contamination during this phase. Apply the coating within four hours of pre-treatment; if this timeframe lapses or rust reappears, repeat the surface preparation to guarantee optimal coating adherence.
3. With the pre-treated surface ready, elevate the steel pipe to the ideal coating temperature using medium-frequency induction heating. Then, uniformly apply the epoxy powder coating, ensuring flawless coverage over the steel pipe's surface.
4. The process of applying polyethylene and adhesives can be executed through either longitudinal extrusion or lateral winding. For steel pipes exceeding a nominal diameter of 500 mm, lateral winding is preferred to ensure comprehensive coverage.
5. In the longitudinal extrusion process, the heated steel pipe-whether 2PE or 3PE with a powder coating-passes through adhesive and polyethylene extruder die heads. This method envelops the pipe's surface in layers of molten adhesive and polyethylene. The high temperatures during extrusion facilitate tight bonding between these layers and the pipe surface, minimizing external defects such as holes along the welds.
6. Alternatively, the lateral winding process involves rotating the steel pipe through an induction heating ring. Two extruders consistently apply molten adhesive and polyethylene film tapes around the heated steel pipe, either directly (2PE) or over an epoxy powder layer (3PE). This technique demands meticulous roller compaction to ensure complete adhesion, particularly at overlap sections and along weld sides, maintaining a uniform plastic layer thickness.
7. Finalize with water cooling: After polyethylene application, rapidly cool the steel pipe to a temperature below 60°C. This final step solidifies the adhesive and polyethylene firmly onto the steel pipe, ensuring a resilient, tightly bonded protective layer.
8. Upon the completion of the anti-corrosion coating application, it is essential to meticulously remove the polyethylene layer at the end of the pipe. The pipe end should retain a precise length of 100 to 150 mm, with the end face of the polyethylene layer elegantly forming a chamfer that is no greater than 30 degrees. This process ensures a perfect finish and optimal functionality.

Three basic steel pipes:
The base steel pipe is expertly crafted following the stringent standards set forth in GB/T9711-1997 "Technical Delivery Conditions for Oil and Gas Industry Transportation Steel Pipe" and API Spec 5L "Transportation Pipe Specification." Our range includes seamless steel pipes, straight seam submerged arc welded steel pipes, spiral seam submerged arc welded steel pipes, and straight seam high-frequency welded steel pipes, all subjected to meticulous weld heat treatment. The versatile steel pipe diameters range from DN 15 to DN 1200, with outer diameters from ¢21.3 to ¢1219. Wall thickness varies between 2.8 mm and 31.8 mm, accommodating test pressures from 4.8 MPa to 20.7 MPa. Every steel pipe undergoes rigorous testing, including transverse and longitudinal tensile tests, welded joint tensile and ductility tests, flattening tests, bending tests, fracture toughness assessments, metallographic plug tests, hydrostatic tests, and non-destructive evaluations. Our steel grades range from B (L245) to X42 (L290), X52 (L360), X60 (L415), and X70 (L485), with the L485 grade denoting a total elongation stress of 485 MPa, showcasing their superior strength and reliability.

Four interface welding:
1. For a seamless and robust construction, the base pipe joints must be expertly welded in accordance with GB50236 "Construction and Acceptance Code for Field Equipment and Industrial Pipeline Welding Engineering." Precision is key: pipes and fittings with the same wall thickness should be paired to ensure the inner walls align perfectly. Any deviation should not exceed 10% of the pipe's wall thickness or 1 mm, ensuring a flawless fit and superior structural integrity.
2. When pairing pipes and fittings, ensure the surface of the groove is impeccably clear of any cracks, interlayers, or defects. All paint, rust spots, and burrs within 10 mm of the groove and its sides must be thoroughly cleaned to guarantee a perfect weld and finish.
3. The process measures and welding materials for spot welding of pipelines and fittings must mirror those used for formal welding. The spot weld should be precisely 10 to 15 mm in length and 2 to 4 mm in height, not surpassing 2/3 of the pipe wall thickness. Should any cracks or defects appear in the weld, immediate repair is essential to maintain the structural integrity and performance of the pipeline.
4. The surface quality of welds must strictly adhere to the standards of GB50236 "Field Equipment, Industrial Pipeline Welding Engineering Construction and Acceptance Code," ensuring a high-quality, durable weld every time.

Five. Weld protection:
1. The outer coating of the pipe body's welded joint can be ingeniously crafted with hot condensing polyvinyl tape with adhesive. Once heated with a blowtorch, this tape elegantly shrinks to form a polyethylene coating that snugly envelops the pipe's surface. The heat shrinkable sleeve must be smooth, free of wrinkles, bubbles, or charring. It must evenly overflow with adhesive around its circumference. Every patch undergoes thorough inspection using an EDM leak detector at a voltage of 15kV. Any pinholes discovered must be promptly repaired and rechecked until they meet quality standards. The peel strength of the heat shrink sleeve at the patch site should be robust, not less than 50N/cm, ensuring long-lasting protection.
2. Elevate your product's durability with our cutting-edge external anti-corrosion coating, featuring the remarkable polyurea application on the outer surface of welds. Originally a market favorite for floor and waterproof coatings, polyurea has revolutionized the industry as an exceptional anti-corrosion material for steel pipe lining and outer coatings. With its robust bond strength to steel, unparalleled corrosion resistance, and fast-curing, solvent-free, eco-friendly formulation, polyurea stands at the forefront of modern coating technology. In the last decade, it has outshone traditional techniques like high-solid, water-based, and light-curing coatings. It's time to embrace this high-performance coating solution.
Discover the advanced chemistry of polyurea, a high-temperature liquid comprising an A component with NCO group semi-prepolymer and an R component with amino polyether amine chain base and additives. Utilizing our state-of-the-art equipment, the A and R components are expertly mixed and sprayed onto steel pipe surfaces at room temperature, ensuring a seamless and rapid transformation into a resilient coating. This innovative method requires no heating, making it perfect for on-site applications on both inner and outer pipe walls, including welds. Benefit from polyurea's exceptional corrosion and aging resistance, strong adhesion, and impressive mechanical strength, promising a service life exceeding 30 years.
Embrace the future of pipeline coatings with our two-component polyurea solution, boasting a solid content of 100%, free from solvents and pollutants. The inner wall coating ensures zero contamination of carrier mediums, meeting stringent health, safety, and environmental standards. Designed for exterior surfaces, polyurea offers superior resistance to atmospheric factors and UV radiation, maintaining its aesthetic appeal over time. Customize your coating with a range of colors that remain vibrant and unfading, delivering both protection and decorative excellence.

6. Summary
The 3PE coating process for steel pipes, lauded for its practicality, comprehensive coverage, and professional execution, has garnered widespread acclaim across various industries. Its immense potential spans petroleum, natural gas, chemical sectors, electric power, HVAC, and municipal engineering. Hebei Haochen Technology Co., Ltd. is committed to providing you with exceptional services and products, ensuring your operational success.

Hebei Haochen Environmental Protection Technology Co., LTD., your expert partner in delivering unparalleled 3PE coating process solutions for steel pipes!
Next, let us delve into the sophisticated 3PE anti-corrosion steel pipe process:
Explore the intricate details of the 3PE anti-corrosion steel pipe production line, expertly crafted by Haochen Technology:
 

Construction is underway for our advanced small-caliber 3PE anti-corrosion steel pipe, promising enhanced durability and protection.

Experience the innovation of 3PE anti-corrosion steel pipe medium frequency technology, elevating performance and reliability.

 

Our 3PE anti-corrosion steel pipe production line features a state-of-the-art large cyclone powder recovery system for maximum efficiency.

Within our 3PE anticorrosive steel pipe production line, the spray water room plays a crucial role in achieving superior coating quality.

The spray room in our 3PE anti-corrosion steel pipe production line is meticulously designed for optimal coating application.

 

The seamless steel pipe surface receives thorough inner wall cleaning, preparing it for a flawless coating application.

Our 3PE anti-corrosion steel pipe production line guarantees an immaculate epoxy spraying effect, setting industry standards.

Perfect the outer polyethylene spraying with our 3PE anti-corrosion steel pipe production line, ensuring robust protection.

Enhance your production line with our 3PE anticorrosive steel pipe production line supporting grinding machine, optimizing efficiency.
 

Witness the impeccable results of our 3PE anti-corrosion steel pipe production line, delivering finished products of unmatched quality.
 

Rest assured with our commitment to quality. For any inquiries regarding the anti-corrosion steel pipe production line, contact Hebei Haochen Environmental Protection Technology Co., LTD., where our experts eagerly await to provide you with the most professional guidance.

FAQ:
About the summary of the company's challenges and solutions.

1. What do you do? Where is your company located?
reply:
Our company, Hebei Haochen Environmental Protection Technology Co., Ltd., excels in the creation of cutting-edge pipeline anti-corrosion automatic spraying lines. Our portfolio includes the 3PE Anti-Corrosion Steel Pipe Production Line, a large-caliber 12-meter coated plastic steel pipe automatic production line, a six-meter small-caliber coated plastic steel pipe production line, and a comprehensive automatic tube coating production line. You can find us in the thriving Hebei Cangzhou City, within the Qingxian Wang Town Shop Development Zone.

2. What makes your business stand out from the competition?
reply:
We offer bespoke, one-stop equipment installation services that are unparalleled in the industry. Our spraying equipment leverages state-of-the-art domestic technology, significantly boosting production efficiency while conserving time, materials, and labor.

3. Why is your website not visible online, along with other introductions?
reply:
Our presence is established on the Made in China online platform, where we proudly stand as a high-star reputation seller, renowned for our reliability and quality.

4. Are you genuinely promoting the platform without profit motives? Will the increased popularity affect pricing?
reply:
As a burgeoning platform, our initial focus is on promotion to foster customer recognition. Rest assured, our commitment to maintaining service excellence will ensure that our pricing remains fair and competitive, delivering exceptional value in our automatic production line services for coated steel pipes as we grow.

5. Do you genuinely offer design and installation services, or is it just a claim?
reply:
We offer complimentary design and installation services as part of our pre-sales commitment. You will incur no costs until the final design plan is finalized and meets your satisfaction, at which point we can move forward with the contract.

6. I prefer shopping from reputable stores online, yet your platform isn't visible. What assurance do you offer?
reply:
As we are a new platform, we are rolling out pre-launch promotional activities. Rest assured,
once launched, we will provide comprehensive after-sales support to ensure your satisfaction.

7. How long will it take to design the drawings?
reply:
We will deliver the design drawings in 10-15 business days following your equipment request.

8. What payment options do you offer?
reply:
We offer several flexible payment options to suit your needs, including bank counter transfers, POS machine credit card payments, and cash transactions. Additionally, you can utilize payment methods supported by Made in China Network.

9. What is the design expertise of your company?
reply:
Our dedicated team of professional designers boasts over seven years of experience in large-scale spray line design, supported by numerous successful projects. Proficient in industry-standard CAD and SOLIDWORKS software, our design capabilities will exceed your expectations.

10. How is your company's reputation regarded?
reply:
Our esteemed reputation in the domestic market is built on producing hundreds of spray lines, facilitating seamless customer operations. We cherish each customer as a lifelong partner, guided by the philosophy that a transaction marks the beginning of an enduring service relationship.